The “Robotics as a Service” model provides users with autonomous bots for a monthly subscription fee, allowing them to swiftly scale up their operations for peak season.
Ben Ames has spent 20 years as a journalist since starting out as a daily newspaper reporter in Pennsylvania in 1995. From 1999 forward, he has focused on business and technology reporting for a number of trade journals, beginning when he joined Design News and Modern Materials Handling magazines. Ames is author of the trail guide "Hiking Massachusetts" and is a graduate of the Columbia School of Journalism.
The first snowflakes of the season are falling in many parts of the country, which means that warehouse operators and parcel carriers alike are hiring tens of thousands of temporary workers to cope with the demands of the peak holiday shopping season.
That task is proving harder in 2019 than in past years, as record-low unemployment rates are making it hard to hire enough workers to fully staff fulfillment centers. That's forcing employers to brace for a blizzard of overtime bills and to crank up the thermostat on an already hot job market by raising wages.
However, providers of warehouse robots say there's a better solution. Many robot vendors are now renting or leasing robots to their customers on a short-term basis, allowing DCs to ramp up their operations during peak periods and then scale back once the activity dies down.
There are several variations on the approach, but the most common is called "Robotics as a Service," or RaaS. These services are usually offered on a subscription basis, with customers paying monthly fees instead of buying their robots outright. In exchange, vendors deliver autonomous mobile robots (AMRs) and then provide tech support as well as regular updates to the hardware and software that enable them to navigate DCs.
BOTS KEEP THEIR HEADS IN THE CLOUD
Companies that choose the RaaS option are typically logistics or retail operations that are already using bots in their warehouses but need additional support during peak periods or in times of severe labor shortages, according to 6 River Systems Inc., a Waltham, Massachusetts-based warehouse robotics startup that offers its "Chuck" series of AMRs on an RaaS basis.
For operations with existing robot fleets, commissioning additional units is a simple matter, vendors say. Once a warehouse technician switches them on, the newly arrived robots connect to a DC's wireless network and link to critical information like an inventory floor map, the location of electrical outlets for recharging, and an interface with the building's warehouse management software (WMS).
The robots access that data but never download it from the cloud, so the only information physically stored on a robot is its own navigation software and collision-avoidance system, says Melonee Wise, CEO of Fetch Robotics, a San Jose, California-based AMR vendor that offers RaaS plans. If a vendor swaps out an older robot for a new one, it resets its onboard computer, ensuring that sensitive information on sales and customers never leaves the building, she says.
That approach makes it easy to add more robots to a fleet because every robot shares the same knowledge base, Wise says. In fact, warehouse managers often find the technical setup process to be easier than training their human employees to work with the new equipment, she adds.
"You have to have your workers be ready to interact with the new robots," Wise says. In past years, workers were sometimes afraid the robots would take their jobs, but the latest generation of workers is more likely to see robots as collaborative tools to help boost productivity. "The fear is no longer losing their job, but being competent enough to work with the robot," Wise said during a recent panel discussion on supply chain technology during the MHI Annual Conference in La Quinta, California. "So if you can disarm that as soon as possible, they transition to embracing their robot co-worker. And then they go from fear to curiosity."
ROBOTS ON THE RISE
Thanks to its rising popularity, the RaaS approach is helping to accelerate the adoption of robots in the logistics industry, reports Karen Leavitt, chief marketing officer at Locus Robotics, a Wilmington, Massachusetts-based AMR vendor that offers RaaS plans.
"[RaaS] is terrific for customers because it provides them with a low threshold to entry; you don't have to write a check for $1 million, just $10,000 a month," Leavitt says. For customers, it's a low-risk proposition because the pay-as-you-go service is considered an "operational expense" in accounting terms, as opposed to a purchase-based "capital expense."
"If it were a cap-ex purchase and then you have second thoughts, you've already bought it and it basically becomes a large paperweight in your facility," Leavitt says.
In addition to flexibility, RaaS plans offer users many of the same advantages as the popular Software-as-a-Service (SaaS) subscription-based software offerings, Leavitt notes. "So, like with SaaS, [you can] rely on the fact that you're going to have quarterly updates to the software. And you share a long-term business relationship," she adds.
According to Locus, that relationship is critical to helping warehouse operations deal with one of the most pressing challenges of the era—the labor shortage. "The macro problem we're addressing is labor availability and effectiveness," Leavitt says. "Because labor is unavailable, wage rates have been going up. So this allows [warehouses and fulfillment centers] to get the same amount of work done with half the labor."
Across the industry, warehouse automation vendors—including major players like Vecna Robotics, Mobile Industrial Robots (MiR), and InVia Robotics—are increasingly offering their robots on an RaaS basis, helping to bring bots into DCs of all sizes. By making those robots easy to "hire," simple to "train," and inexpensive to "rent," robotics-as-a-service has become a crucial tool for helping warehouse operators avoid getting snowed in by a blizzard of orders during the winter holiday rush.
The supply chain software vendor Cofactr today said it has raised $17 million from Bain Capital Ventures to scale up its product, a supply chain and logistics management platform that streamlines production, processes, and policies for critical hardware manufacturers.
The “series A” round was led by Bain and included additional participation from Y Combinator, Floating Point Ventures, Broom, and DNX. The new investment brings Cofactr’s total funding to $28.8 million.
The New York-based company said it will use the funding to scale up its go-to-market efforts and grow its suite of supply chain risk management and process tools. The company plans to introduce additional product categories, with multiple applications slated to launch each year.
Cofactr says its product is a supply chain management platform that eliminates compliance and operational roadblocks for manufacturers that need to move fast on high- velocity projects. That platform is currently in use by more than 50 companies, spanning a mix of hardware manufacturers and R&D groups at digital enterprises with plans to diversify into hardware products. These customers span both high-compliance sectors—such as aerospace, defense, robotics and medical technology—and consumer-facing industries, such as autonomous vehicles and wearables.
Think you know a lot about manufacturing? Your hard-won knowledge might be about to pay off in the form of a brand-new pickup truck. No, you don’t have to physically assemble the vehicle. But you could win a Ford F-150 by playing an industry-themed online game.
The organization says the game is available to anyone in the continental U.S. who visits the tour’s web page, www.manufacturingexpress.org.
The tour itself ended in October after visiting 80 equipment manufacturers in 20 states. Its aim was to highlight the role that the manufacturing industry plays in building, powering, and feeding the world, the group said in a statement.
“This tour [was] about recognizing the essential contributions of U.S. equipment manufacturers and engaging the public in a fun and interactive way,” Wade Balkonis, AEM’s director of grassroots advocacy, said in a release. “Through the Manufacturing Challenge, we’re providing a unique opportunity to raise awareness of our industry and giving participants a chance to win one of the most iconic vehicles in the country—the Ford F-150.”
Hackers are beginning to extend their computer attacks to ever-larger organizations in their hunt for greater criminal profits, which could drive an anticipated increase in credit risk and push insurers to charge more for their policies, according to the “2025 Cyber Outlook” from Moody’s Ratings.
In Moody’s forecast, cyber risk will intensify in 2025 as attackers switch tactics in response to better corporate cyber defenses and as advances in artificial intelligence increase the volume and sophistication of their strikes. Meanwhile, the incoming Trump administration will likely scale back cyber defense regulations in the US, while a new UN treaty on cyber crime will strengthen the global fight against this threat, the report said.
“Ransomware perpetrators are now targeting larger organizations in search of higher ransom demands, leading to greater credit impact. This shift is likely to increase the cyber risk for entities rated by Moody's and could lead to increased loss ratios for cyber insurers, impacting premium rates in the U.S.," Leroy Terrelonge, Moody’s Ratings Vice President and author of the Outlook report, said in a statement.
The warning comes just weeks after global supply chain software vendor Blue Yonder was hit by a ransomware attack that snarled many of its customers’ retail, labor, and transportation platforms in the midst of the winter holiday shopping surge.
That successful attack shows that while larger businesses tend to have more advanced cybersecurity defenses, their risk is not necessarily diminished. According to Moody’s, their networks are generally more complex, making it easier to overlook vulnerabilities, and when they have grown in size over time, they are more likely to have older systems that are more difficult to secure.
Another factor fueling the problem is Generative AI, which will will enable attackers to craft personalized, compelling messages that mimic legitimate communications from trusted entities, thus turbocharging the phishing attacks which aim to entice a user into clicking a malicious link.
Complex supply chains further compound the problem, since cybercriminals often find the easiest attack path is through third-party software suppliers that are typically not as well protected as large companies. And by compromising one supplier, they can attack a wide swath of that supplier's customers.
In the face of that rising threat, a new Republican administration will likely soften U.S. cyber regulations, Moody’s said. The administration will likely roll back cybersecurity mandates and potentially curtail the activities of the US Cybersecurity and Infrastructure Security Agency (CISA), thus heightening the risk of cyberattack.
Even worse, many managers are overconfident in their data. The majority (91%) of supply chain managers believe they are equipped to drive accurate supply chain visibility, but the reality is that only a third (33%) consistently obtain accurate, real-time inventory data.
And in turn, that gap also hinders supply chain managers’ ability to address challenges such as counterfeit goods, shrink and theft, misload and delivery errors, meeting sustainability requirements, and effectively implementing AI within their organization’s supply chain. Those results came from Seattle-based Impinj’s “Supply Chain Integrity Outlook 2025” report, which was based on a survey of 1,000 US supply chain managers.
“Supply chain managers continue to face data blind spots that prevent them from ensuring secure, reliable, and adaptable supply chains,” Impinj Chief Revenue Officer Jeff Dossett said in a release. “It’s essential that organizations address the data accuracy gap by putting technology in place to surface accurate data that fuels the real-time, actionable insights and visibility needed to ensure supply chain resilience.”
In additional findings, the study showed that over half (52%) of supply chain managers face challenges responding to rapid peaks in customer demand driven by social media- and influencer-driven trends. Nearly half (47%) of supply chain managers also report that changes in customer demand due to growth in social media storefronts (49%) and the rise of the thrift movement (47%) are among the top challenges for their organization’s supply chain.
The survey also identified the most significant supply chain integrity challenges and priorities for several sectors:
in retail: 65% of supply chain managers agree it’s a challenge for their organization to reduce the amount of counterfeit goods entering the supply chain
also in retail: 60% of retail supply chain managers surveyed also agree that reducing rates of shrink and theft is a challenge for their organization, and 99% are investing in measures to mitigate these concerns
in the food, grocery, and restaurant sector, 82% of supply chain managers report challenges reducing shrink, which is primarily due to shoplifting (45%), food spoilage (37%), and food waste (35%)
in transportation and logistics, 74% of surveyed supply chain managers are concerned about growing volumes of Load Planning Problems (LPPs), misloads, and delivery errors
As the old adage goes, everything old is new again. For evidence of that, you need look no farther than cargo ships, which are looking to a 5,000-year-old technology as an eco-friendly source of propulsion—the sail.
But today’s sails bear little resemblance to the papyrus or animal-skin sails used in ancient times or the billowing cotton or linen sails of 19th-century clipper ships. These are thoroughly modern, high-tech devices designed to reduce ship operators’ reliance on costly marine fuels and help curb greenhouse gas emissions—and they’re sprouting up on freight vessels around the world.
One example is the “rotor sail,” a cylindrical unit that’s mounted inside a flagpole-shaped device. When installed on a cargo ship’s deck, the sail can reduce the vessel’s fuel consumption and carbon dioxide emissions by 6% to 12%, users say. Last month, the Japanese marine freight carrier NS United Kaiun Kaisha Ltd.announced plans to install five rotor sails manufactured by Anemoi Marine Technologies Ltd. on the 1,184-foot-long iron ore carrier ship NSU Tubarao over the next year.
But the story doesn’t end with rotor sails. Companies are experimenting with other types of high-tech sails as well. For instance, the Dutch heavy-lift cargo ship Jumbo Jubileehas been outfitted with two mechanical sails known as wind-assisted ship propulsion (WASP) units in a bid to boost fuel efficiency and cut carbon. And the Dutch maritime gas carrier Anthony Vederhas deployed two “VentoFoil” sails made by Econowind on its ethylene carrier Coral Patula, with plans to add two similar sails to its sister ship Coral Pearl later this year.