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Home » Vertical conveyors increase safety, save time for drug wholesaler
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Vertical conveyors increase safety, save time for drug wholesaler

August 5, 2016
David Maloney
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Rochester Drug Cooperative (RDC) has installed a new vertical reciprocating conveyor (VRC) in its new 106,000-square-foot distribution center in Fairfield, N.J. The conveyor raises pallets of empty totes and consumable materials from floor level to a 10,000-square-foot concrete mezzanine that is situated 13 feet, six inches above. The mezzanine was added to the facility when Rochester Drug moved in a year ago, and it houses many of the automated picking functions within the new Fairfield DC.

RDC is the nation's seventh-largest pharmaceutical wholesaler, serving pharmacies and related stores in the Northeastern U.S. The New Jersey operation, which complements the company's main facility in Rochester, N.Y., primarily serves the metro New York City area, Eastern Pennsylvania, and New Jersey. In addition to the vertical conveyor, the company installed an A-frame automated picking system, carousels, and extensive conveyor systems in the building.

Vertical reciprocating conveyor - side view
At Rochester Drug Cooperative, a vertical reciprocating conveyor (VCR) lifts pallets to a 13-and-a-half-foot mezzanine more safely than a lift truck could.

There were two main reasons for choosing a vertical conveyor rather than using forklifts to hoist pallets to the mezzanine. "It was really a necessity to be safer and to save time," says Gary Ritzmann, RDC's project manager for the new facility. "The mezzanine is almost 14 feet high, so using a forklift is precarious at best, and we are trying to keep motorized vehicles away from all order processing equipment."

The vertical reciprocating conveyor is a Series 21 two-post hydraulic material lift from PFlow Industries. Atlantic Handling Systems of Fair Lawn, N.J., handled the specifying and installation. (Atlantic also installed pallet racking and shelving in the building.) Ritzmann says the VRC was an easy choice for the New Jersey DC, as his company had experience with a similar unit in the New York facility.

Vertical reciprocating conveyor at mezzanine level
The vertical reciprocating conveyor at mezzanine level. The VCR can convey pallets of empty totes or consumables weighing up to 3,000 pounds.

The unit has an eight-foot-wide platform, so two full pallets of totes or consumables weighing up to 3,000 pounds can be placed on it at a time. The platform then travels at 24 feet per minute. It takes about 30 seconds to reach the mezzanine, where a pallet jack unloads the pallets.

Since its installation, the PFlow VRC has worked flawlessly to keep the mezzanine stocked with totes and consumables. "So much so that it is never really thought of," says Ritzmann. "It needs no special attention, no repairs so far—it just keeps working every day, in the background, just working."

A version of this article appears in our August 2016 print edition under the title "An uplifting system."

Material Handling Storage Order Fulfillment & Packing Conveyors Cartons & Containers Order Picking, Fulfillment & Delivery Carousels
KEYWORDS Pflow Industries Inc.
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Davidmaloney
David Maloney has been a journalist for more than 35 years and is currently the editorial director for DC Velocity and Supply Chain Quarterly magazines. In this role, he is responsible for the editorial content of both brands of Agile Business Media. Dave joined DC Velocity in April of 2004. Prior to that, he was a senior editor for Modern Materials Handling magazine. Dave also has extensive experience as a broadcast journalist. Before writing for supply chain publications, he was a journalist, television producer and director in Pittsburgh. Dave combines a background of reporting on logistics with his video production experience to bring new opportunities to DC Velocity readers, including web videos highlighting top distribution and logistics facilities, webcasts and other cross-media projects. He continues to live and work in the Pittsburgh area.

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