Mark Solomon joined DC VELOCITY as senior editor in August 2008, and was promoted to his current position on January 1, 2015. He has spent more than 30 years in the transportation, logistics and supply chain management fields as a journalist and public relations professional. From 1989 to 1994, he worked in Washington as a reporter for the Journal of Commerce, covering the aviation and trucking industries, the Department of Transportation, Congress and the U.S. Supreme Court. Prior to that, he worked for Traffic World for seven years in a similar role. From 1994 to 2008, Mr. Solomon ran Media-Based Solutions, a public relations firm based in Atlanta. He graduated in 1978 with a B.A. in journalism from The American University in Washington, D.C.
When DHL pushed into the U.S. parcel market in 2003, its splashy ad campaign sent a clear message to the marketplace: The days of the duopoly enjoyed by FedEx Corp. and UPS Inc. were over.
More than five years and billions of dollars in losses later, the only thing that's over is DHL. Last month, the company shut down its U.S. express delivery operations, leaving parcel shippers to two behemoths whose virtual stranglehold on the business has earned them the not-so-endearing moniker of "FedUPS."
But as DHL fades from view, a familiar face is emerging: the U.S. Postal Service.
Estimates vary as to the USPS's share of the U.S. parcel market. During the third quarter of 2008, the USPS controlled 11.7 percent of domestic parcel volumes, according to SJ Consulting, a Pittsburgh-based consultancy. Hempstead Consulting, an Orlando, Fla.-based firm that develops pricing solutions for parcel users, estimates the Postal Service had 21 percent of the parcel market in calendar year 2007. Whatever the case, its portion is dwarfed by rival UPS, whose share of U.S. parcel traffic is estimated to be somewhere between 58 and 65 percent.
What accounts for the lag? USPS executives privately acknowledge they have not been as aggressive as possible in promoting their shipping products. They also admit some shippers perceive the post office as lacking the operational capabilities and the IT tools to consistently service the demands of corporate supply chains. But the real barrier to growth, they claim, was federal regulations preventing the Postal Service from offering volume discounts and other contractual perks to high-volume shippers.
That changed with a December 2006 law that gave the Postal Service authority to negotiate market-based pricing with any business that came its way. Starting in May 2008, a slew of USPS initiatives hit the street, among them discounts for online purchases of shipping services, customer rebates, a zone-based rate matrix for Express Mail overnight deliveries, and volume-driven price incentives for shippers using "competitive products" like Express Mail, Priority Mail, and parcel services.
Says Jim Cochrane, vice president, ground shipping and the executive in charge of the USPS's parcel products, "I am now able to sit down and negotiate different multi-year contracts with all types of businesses for as much as they want to give us."
Businesses generally use the Postal Service's "Parcel Select" product, where bulk shipments are aggregated—either by a consolidator or by the shipper—and transported to a USPS facility near the parcel's destination for final delivery. The closer the shipment gets to its final destination before entering the USPS system, the greater the savings. Shippers with the volume and infrastructure to manage the process themselves can pay as little as $1.71 per unit for a five-pound parcel moved from the post office nearest to the shipment's destination, according to Cochrane.
The latest chapter in the postal flexibility saga was written in mid-January, when USPS launched "Commercial Plus" pricing to give sizable discounts to big customers of Express and Priority Mail. Express Mail users tendering at least 6,000 pieces a year will receive the equivalent of a 14.5-percent per-piece discount off retail rates. Priority Mail users who tender at least 100,000 pieces a year will get an 8.0-percent discount.
Rates on the rise
If the Postal Service is getting aggressive, it can't come soon enough for large parcel shippers. DHL vowed to be the lowpriced player, and, for the most part, it made good on its pledge. On average, its rates were 15 percent below comparable prices from FedEx and UPS, according to Hempstead Consulting.
Perhaps mindful of DHL's impending demise, UPS and FedEx rolled out 2009 pricing schedules that contained the largest year-over-year tariff increases in their long histories, says Hempstead Consulting. The Postal Service, for its part, also raised its rates for 2009.
Jerry Hempstead, head of the firm bearing his name and a former top sales executive for DHL and its predecessor, Airborne Express, says UPS and FedEx plotted their rate strategies knowing DHL customers would have few places to turn once the company announced last spring it would reduce its U.S. exposure.
UPS and FedEx were "privy in advance that DHL was going to exit and that the market would become a duopoly with the low-price leader eliminated," Hempstead says. "Therefore, they could announce higher general rate increases and make them stick." (DHL officials told the market in May they would restructure their U.S. operations, but denied that the company would pull out of the domestic U.S. parcel market altogether. Five months later, on Nov. 10, however, DHL announced that it would, in fact, discontinue its domestic operations.)
Mike Regan, CEO of TranzAct Technologies Inc., an Elmhurst, Ill.-based firm that also consults with parcel shippers, wrote soon after DHL announced in November that it would pull the plug in the United States that the parcel sector "has gone from being highly competitive to a duopoly. And you're kidding yourself if you don't think that FedEx and UPS understand how to take advantage of this condition."
UPS spokesman Ken Sternad dismisses as "misguided" any connection between his company's rate actions and DHL's U.S. plans. "Our rates were determined well before DHL announced its intentions to exit the market," he says. A FedEx spokesman did not reply to a request for comment.
Ted Scherck, president of The Colography Group Inc., an Atlanta-based consultancy that has worked with all four companies, says although FedEx and UPS knew of DHL's plans to scale back its U.S. service, they were unaware of DHL's intent to exit the market entirely. Scherck says he had believed DHL would stay in the United States but would stick to business-to-business deliveries serving about 14,000 ZIP codes instead of the current 50,000.
An unfair advantage?
One challenge facing USPS as it attempts to capitalize on DHL's retreat is that erstwhile DHL customers may have already left the station. Following DHL's Nov. 10 announcement, New York investment firm Wolfe Research polled more than 60 large and medium-sized companies that were significant DHL customers in 2008. The respondents said they had diverted 42 percent of their domestic volumes away from DHL by Sept. 30, nearly six weeks before DHL made its plans public.
Another issue for the Postal Service is that business that has migrated to UPS or FedEx may not be up for grabs for years. Hempstead says it is becoming commonplace for large parcel shippers to demand contracts three to five years in duration in order to ensure rate and service stability.
Still, there is little doubt that USPS brings unique advantages to the shipping table. As a quasi-governmental entity, it is exempted from tolls, parking fees and fines, and customs duties, rivals say. It is required to report income tax on earnings from competitive products, but according to Hempstead Consulting, it pays the tax back to itself. USPS does not pay fuel surcharges other than those levied by its consolidator partners. And unlike its competitors, the Postal Service (which is required by law to serve every address in America six days a week) does not levy surcharges on Saturday deliveries or on deliveries to remote or rural service areas.
The absence of USPS surcharges is no small matter. In what has become an annual ritual, its competitors either roll out new "accessorial" charges or expand existing ones. The carriers say the charges are needed to perform valueadded services and to cover the costs of serving outlying areas that offer little or no package density. But the charges can and do add up.
At UPS, carrier-imposed accessorial charges can account for 35 percent of a company's parcel shipping budget, according to Hempstead. Scherck of Colography Group says those estimates are conservative on an industrywide basis.
USPS's rivals, who have long complained the Postal Service uses its government-blessed monopoly on firstclass mail to subsidize its competitive portfolio, chafe at the privileges it receives. "That's the big reason why we have always had problems with their cries to be given freedom to compete in the marketplace," says Sternad, the UPS spokesman. "When you have those built-in pricing advantages, you are a formidable competitor, period."
Major player?
As time passes, what additional traction that USPS gains in the express parcel arena may be determined as much by its own mastery of the new universe as by the marketplace's perceptions of its capabilities.
"They are not too far away from becoming a major player on the commercial side," says Douglas Kahl, vice president, strategic initiatives for TranzAct Technologies, who has closely followed USPS. "Their biggest challenge will be to learn and understand the increased flexibility they now have at their disposal."
can the supply chain save a city?
It is incorporated as a "city," but it's really a small farming hamlet like hundreds of others dotting the state. It became a major air-cargo hub almost by accident after Airborne Express took over an abandoned Air Force base on the city's southeast side. Now, for the second time in less than 40 years, Wilmington, Ohio, finds itself staring into the economic abyss.
DHL's decision to exit domestic U.S. parcel operations and outsource its air services to rival UPS Inc. is expected to bring an end to DHL's operations at the Wilmington Air Park, the company's primary U.S. air hub and the largest employer in a seven-county region of southwest Ohio. All told, between 8,200 and 10,000 jobs are expected to be lost in the seven counties.
In Wilmington, which has a population of less than 12,000, one of every three households has someone employed at the facility. Most of the job losses will be at ABX Air, a local company that flew freighters for DHL and which would no longer be needed should UPS take over the flying for DHL. At this writing, DHL and UPS were still in negotiations. But if the two reach an agreement, the operations would be moved from Wilmington to UPS's main air hub in Louisville, Ky.
Not since the U.S. Air Force left in 1970, abandoning an air tanker refueling depot and leaving Wilmington to the weeds for a decade, has the community's future appeared so bleak. That time, Airborne Express came to its rescue. In 1980, it bought the property for the fire-sale price of about $100,000. After making the necessary improvements—including a $1 million investment to fence 700 acres to keep cattle and deer off the runway—Airborne made Wilmington its main air hub. During its tenure, Airborne continued to expand and modernize the air park, and as the facility grew, Wilmington grew along with it. In 2003, DHL acquired Airborne and the facility. DHL says it has invested another $250 million in the air park since the acquisition.
Location, location, location?
This time, though, there is apparently no air-cargo firm stepping into the breach. And despite Ohio's central location and proximity to multiple interstate highways, which have long made it a magnet for distribution services, there is considerable question as to whether Wilmington's pull is strong enough to attract a large shipper or supply chain service provider.
Richard Armstrong, chairman of supply chain research and consultancy Armstrong & Associates, has visited Wilmington and says the city's location is not suitable for shippers or third-party logistics service providers looking to leverage an Ohio market to build inter-regional or national exposure. Armstrong says businesses would prefer to locate warehouses or DCs near Interstates 70 or 80, highways that directly connect Ohio with Northeast and Southeast markets. By contrast, he says, Wilmington sits adjacent to Interstate 71, a relatively limited thoroughfare that runs between Cleveland and Louisville, Ky.
Armstrong adds that Ohio already faces a glut of available warehousing space in its major cities, and a state struggling to attract and retain industrial business hardly needs thousands of square feet of new supply that Wilmington would bring to the market. "There is empty warehousing in Cleveland. There is empty warehousing in Columbus. There is empty warehousing in Cincinnati. And Ohio is not gaining enough industrial base" to keep up, he says.
Jerry Hempstead, who was the top U.S. sales executive at DHL and at Airborne before retiring in 2006 to form his own consulting firm, agrees, saying Wilmington is too "far off the beaten path" to be a viable distribution location and that it would likely have been overlooked as a transportation locale had fate not intervened.
Robert G. Brazier, who was Airborne's president until he retired in 2002, sees it differently. He says the air park would be a tremendous asset to any buyer because of all the capital improvements made to modernize it. "I cannot imagine this place is going to sit empty," he says.
Uncertain future
For its part, the city is undeterred. It has formed a task force aimed at re-marketing the park. On Dec. 19, dozens of businesses— though none in the supply chain realm—came to examine the facility. By Jan. 9, written expressions of interest were due to be filed with the city. Wilmington holds out hope that DHL, which will continue to handle international shipments moving to and from the United States, will use the park as a base for those operations, though speculation is that the company will move those functions 40 miles away to Cincinnati or to Louisville.
As Wilmington and its citizens brace for an uncertain future, reminiscing of better times comes easy. For example, there is an oft-told tale of the pig farmer and the airplanes. The pig farm was located about a mile south of the runway Airborne used for its sorting operations. Each night, agriculture collided with commerce, with the incessant whine of aircraft engines depriving the pigs of sleep and wreaking havoc on the farmer's business. But rather than risk alienating Airborne by complaining to the carrier or to the city, he moved his farm to another location 10 miles away.
"The pig farm was there before we were, and it was the farmer's livelihood. Yet he was the one who left," says Brazier. "That was how much Airborne meant to this town."
A coalition of freight transport and cargo handling organizations is calling on countries to honor their existing resolutions to report the results of national container inspection programs, and for the International Maritime Organization (IMO) to publish those results.
Those two steps would help improve safety in the carriage of goods by sea, according to the Cargo Integrity Group (CIG), which is a is a partnership of industry associations seeking to raise awareness and greater uptake of the IMO/ILO/UNECE Code of Practice for Packing of Cargo Transport Units (2014) – often referred to as CTU Code.
According to the Cargo Integrity Group, member governments of the IMO adopted resolutions more than 20 years ago agreeing to conduct routine inspections of freight containers and the cargoes packed in them. But less than 5% of 167 national administrations covered by the agreement are regularly submitting the results of their inspections to IMO in publicly available form.
The low numbers of reports means that insufficient data is available for IMO or industry to draw reliable conclusions, fundamentally undermining their efforts to improve the safety and sustainability of shipments by sea, CIG said.
Meanwhile, the dangers posed by poorly packed, mis-handled, or mis-declared containerized shipments has been demonstrated again recently in a series of fires and explosions aboard container ships. Whilst the precise circumstances of those incidents remain under investigation, the Cargo Integrity Group says it is concerned that measures already in place to help identify possible weaknesses are not being fully implemented and that opportunities for improving compliance standards are being missed.
Dexory’s robotic platform cruises warehouse aisles while scanning and counting the items stored inside, using a combination of autonomous mobile robots (AMRs), a tall mast equipped with sensors, and artificial intelligence (AI).
Along with the opening of the office, Dexory also announced that tech executive Kristen Shannon has joined the Company’s executive team to become Chief Operating Officer (COO), and will work out of Dexory’s main HQ in the United Kingdom.
“Businesses across the globe are looking at extracting more insights from their warehousing operations and this is where Dexory can rapidly help businesses unlock actionable data insights from the warehouse that help boost efficiencies across the board,” Andrei Danescu, CEO and Co-Founder of Dexory, said in a release. “After entering the US market, we’re excited to open new offices in Nashville and appoint Kristen to accelerate our scale, drive new levels of efficiency and reimagine supply chain operations.”
The deal will create a combination of two labor management system providers, delivering visibility into network performance, labor productivity, and profitability management at every level of a company’s operations, from the warehouse floor to the executive suite, Bellevue, Washington-based Easy Metrics said.
Terms of the deal were not disclosed, but Easy Metrics is backed by Nexa Equity, a San Francisco-based private equity firm. The combined company will serve over 550 facilities and provide its users with advanced strategic insights, such as facility benchmarking, forecasting, and cost-to-serve analysis by customer and process.
And more features are on the way. According to the firms, customers of both Easy Metrics and TZA will soon benefit from accelerated investments in product innovation. New functionalities set to roll out in 2025 and beyond will include advanced tools for managing customer profitability and AI-driven features to enhance operational decision-making, they said.
As retailers seek to cut the climbing costs of handling product returns, many are discovering that U.S. consumers shrink their spending when confronted with tighter returns policies, according to a report from Blue Yonder.
That finding comes from Scottsdale, Arizona-based Blue Yonder’s “2024 Consumer Retail Returns Survey,” a third-party study which collected responses from 1,000+ U.S. consumers in July.
The results show that 91% of those surveyed acknowledge that a lenient returns policy influences their buying decisions. Among them, Gen Z and Millennial purchasing decisions were most impacted, with 3 in 4 consumers stating that tighter returns policies deterred them from making purchases.
Of consumers who are aware of stricter returns policies, 69% state that tighter returns policies are deterring them from making purchases, which is up significantly from 59% in 2023. When asked about the tighter returns policies, 51% of survey respondents felt restrictions on returns are either inconvenient or unfair, versus just 37% saying they were fair and understandable.
“We're seeing that tighter returns policies are starting to deter consumers from making purchases, particularly among the Gen Z and Millennial generations," Tim Robinson, corporate vice president, Returns, Blue Yonder, said in a release. "Retailers have long acknowledged that they needed to tackle returns to reduce costs – the challenge now is to strike a balance between protecting their margins and maintaining a customer-friendly returns experience."
Retails have been rolling out the tighter policies because the returns process is so costly. In fact, many stores are now telling consumers to keep unwanted items to avoid the expensive and labor-intensive processes associated with shipping, sorting, and handling the goods. Almost three out of four consumers surveyed (72%) have been given this direction by a retailer.
Still, consumers say they need the opportunity to return their purchases. Consistent with last year’s survey, 75% of respondents cite the most common reason for returns is incorrect sizing. Other reasons cited by respondents include item damage at 68%, followed by changing one's mind or disliking the item (49%), and receiving the wrong product (47%).
One way retailers can meet that persistent demand is by deploying third-party returns services—such as a drop-off location or mailing service—the Blue Yonder survey showed. When asked what factors would make them use a third-party returns service, 62% of consumers said lower or no shipping fees, 60% cited the convenience of drop-off locations, 47% said faster refund processing, 39% cited assurance of hassle-free returns, and 38% said reliable tracking and confirmation of returned items.
“Where the goal is to mitigate the cost of returns, retailers should be looking for ways to do more than tightening their policies to reduce returns rates,” said Robinson. “Gathering data and automating intelligent decision-making for every return will bring costs down through more efficient transportation and reduced waste without impacting the customer experience. That data is also incredibly valuable to reduce returns rates, helping retailers to see the patterns of which items are returned, by which customer segments, and why; and to act accordingly.”
Based on a survey of 200 TIA members representing the diversity of the industry, 98% of respondents identified truckload as their most vulnerable mode. And those thieves are in search of three most commonly stolen goods—electronics, solar panels, and household goods—due to their high value and ease of resale.
Criminals commit those crimes through a variety of methods. The survey highlighted eight fraud types, including spoofing, unlawful brokerage scams, fictitious pickups, phishing, identity theft, email/virus, inbound phone calls, and text messages.
Stopping those thefts demands extra work from companies in the sector, as nearly 1 in 5 respondents indicated that they spend an entire day each quarter on fraud prevention, while 16% reported spending more than 4 hours a day, and 34% said they dedicate more than 2 hours a day to these efforts. This considerable time investment in monitoring, verifying, and responding to fraudulent activities diverts attention from other essential business operations, affecting overall productivity and increasing operational costs, TIA said.
In response, Alexandria, Virginia-based TIA also examined the critical steps the industry must take to protect itself from fraud schemes. "We are an industry under siege right now and we are not getting the support from government and law enforcement authorities to help us combat this scourge on the supply chain," Anne Reinke, president & CEO of TIA, said in a release. "When people think of fraud in the supply chain, they only see what is happening to a business, they are not seeing the trickle-down effect to consumers and economy. Fraud is a multimillion-dollar problem that needs to be addressed today."